Metal Chip And Swarf Briquetting Press

#Swarf, also known as #chips or by other process-specific names (such as #turnings, #filings, or #shavings) , are pieces of metal, wood, or plastic that are the debris or waste resulting from machining,woodworking , or similar subtractive (material-removing) manufacturing processes. Swarf or chips can be small particles (such as the gritty swarf from grinding metal or the sawdust from sawing or sanding wood); long, stringy tendrils (such as the springy chips from turning metals, or long shavings ,like waste (such as is produced within pipe during pipfiting work); or stone fragments and dust .

Some of these terms are mass nouns (such as swarf and sawdust) and some of them are count nonus (such as chips, filings, or shavings).

Metal swarf can usually be recycled , and this is the preferred method of disposal due to the environmental concerns regarding potential contamination with cutting fluid or tramp oil . The ideal way to remove these liquids is by the use of a centrifuge which will separate the fluids from the metal, allowing both to be reclaimed and prepared for further treatment. Small bundles of stainless steel or bronze swarf are sold as excellent scourers for dishwashing or cleaning encrustations of dirt. Recycling chips rather than putting them in the garbage stream (heading to landfilling or incineration) has various advantages:

• Environmental
  • As mentioned above, keep cutting fluid out of the waste stream
  • Reduce the amount of ore mining and metal refining that must be done to meet the annual global demand for metal stocks. For example, it takes at least 4 times the energy per unit of production to produce aluminum billet from mined ore—plus the environmental impact of the mining itself—as it does to produce it from recycled scrap metal stocks (such as chips and bar drops).
• Financial
  • There is almost always some money to be made from the stream of recycled chips, whether by the scrap processor, the machine shop, or often both. The scrap value (melt value) of the metal is a net gain beyond any costs of handling and transporting the chips.

#steelchips #castiron #copperchips #aluminum

The chip briquetting recovery system consists of six integrated units, under the control of the general program, the six units are mutual programming work, interlocking, precision collaboration.

Unit 1 is the automatic lifting and tumbling device, delivering the chips which is in the chip car to the unit 2 without dripping and debris. Unit 2 will crush clumps of chips into dust, feeding to unit 3.

The unit 3 is periodically supplied to the unit 4 as per the program setting. Unit 4 is with Screw feeding mechanism, supplied to the compression chamber quantitatively to the unit 5, and the unit 5 supplies the baler to the storage tank.

Unit 6 filtrate and recovery the chip liquid in 2 times during the compression process.

1, Lifting machine of Chip car

• Applicable to a variety of sizes of chip car, non-ruler inch can be customized.
• Hydraulic drive, stable and safe operation, bearing capacity.
• Load high performance chain as drive, ensure stable running up and down.
• Safety door, magnet lock, open the door without electric, monitor windows, safe and reliable
  
• 2,Chip shredder
  
  • Power: 7. 5-60KW
  • Configuration planetary reducer, high torque, large crushing force
  • Configuration of imported blades in Europe, high wear resistance, long life
  • Overload protection function, touch screen intelligent control
  • 3,Centralized storage Bunker
    
    • Large capacity storage space to accommodate more chips
    • Screw feeding, timing and quantitatively.
    • 4,Automatic briquetting equipment
      • Compression cylinder and compression chamber combined into whole one, always ensure that the compression center is high, the compression rod will not deviate.
      • Materials of compression chamber and compression rod imported from Europe, it is abrasion resistant and long lift after deal.
      • Superior screw mechanism and feeding mechanism.
      • UK most advanced hydraulic system design, intelligent cooling, hydraulic oil temperature, the system is running stable.
        
      • 5,Chip conveyor
        
        • Chain plate design (scraper) Feeding is clean and uniform.
        • Closed style, no liquid and chip leakage, to ensure good environment.
        • To prevent corrosion of chip and oil.
        • 6,Chip / oil purification collector
          
          • Simple filtration of the chip liquid / oil.
          • With 2 times filter design, recovering the chip liquid.
          • Automatic pumping Chip liquid when it reaches the liquid level scale.
          • Central integrated electronic control system
            France Schneider PLC, and touch screen, stable and reliable operation.
            Compressed counter, oil temperature alarm function, fault recording and early warning function.
            Parameters easy to set, running parameters in real time, can be monitored, recorded.
            WIFI connection, optional remote control, mobile phone monitoring, fault warning.
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